OEM Double Port Air Valve Manufacturers & Factory

Providing High-Efficiency Air Release, Air Intake, and Hydraulic Surge Mitigation Solutions for Global Water, Wastewater, and Industrial Fluid Infrastructure.

The Critical Mechanics of Air Valve Management

In municipal water transmission, sewage mains, and high-pressure manufacturing pipelines, the unseen enemy of pipeline integrity is entrapped air. When pipelines are filled, large columns of air must be rapidly evacuated to prevent pockets from causing flow blockages. Conversely, when pipelines are drained or sudden pressure drops occur, air must enter instantly to prevent catastrophic column separation and line collapses due to vacuum sub-pressure.

Double port air evacuation valves (also known as dual-orifice or double-orifice air valves) integrate two discrete venting ports into a single, unified body structure: a large kinetic orifice and a small automatic orifice. This combination delivers comprehensive system safety by executing three main operations: bulk air release during filling, vacuum relief during drainage or transient drops, and continuous micro-degassing of dissolved gases under high operating pressures.

Engineering Insight: Without dynamic double-port air valves, fluid friction losses can spike by up to 30%, and transient shocks (water hammer) are 4x more likely to rupture standard ductile iron pipelines.

KR Valve Laboratory Testing and Inspection

Macro-Industry Applications & Engineered Infrastructure Solutions

Providing customized air management systems across various industrial verticals. From municipal drinking water systems to complex chemical processing networks, our valves guarantee smooth fluid flow.

Municipal Pipelines

Installed at topographical high points along transmission mains. Optimizes water delivery speed, stabilizes energy consumption, and completely avoids localized negative pressure voids during emergency pump shutdowns.

Wastewater & Sludge

Engineered with elongated bodies and specialized sloped designs. Helps prevent corrosive gas pockets (such as hydrogen sulfide) from collecting, maintaining clean operations and avoiding system blockage.

Industrial Desalination

For reverse osmosis structures exposed to high salinity. Built using CF8, CF8M, or duplex stainless steels. The double port layout provides robust corrosion resistance and consistent pressure regulation.

Dam Construction

Designed for major power plant penstocks. Prevents negative pressure collapses when turbine control valves shut down, balancing mass intake rates during critical flow situations.

Double Port Air Valve Engineering Specifications

Understanding the standard mechanical boundaries and operating criteria of our double-port venting systems. High pressure tolerances designed for extreme environments.

Nominal Diameters (DN)
DN50 to DN300 (Custom sizes up to DN600 upon specific request)
Nominal Pressure Class (PN)
PN10, PN16, PN25, PN40 (ANSI Class 150/300)
Standard Testing Criteria
EN 1074-4 / ISO 5208 Shell & Seat Integrity Hydrostatic Verification
Primary Materials
Ductile Iron GGG40/50, WCB Cast Steel, CF8 (SS304), CF8M (SS316)
Internal Float Assemblies
Solid ABS Core, Vulcanized EPDM Outer Seal, or Solid Grade 316 Stainless Steel
Coating Type
Electrostatic Epoxy Powder Coating (Fusion Bonded), minimum thickness 250μm

Technical Roadmap & Future Outlook

At KR Valve, we constantly innovate to meet the challenges of next-generation digital smart fluid infrastructure.

IoV Smart Sensors

Developing telemetry-enabled air valves that transmit pressure changes, water level heights, and venting metrics back to central SCADA systems in real-time.

Non-Slam Orifices

Innovative internal geometries that dampen float velocity during sudden high-flow releases. This feature helps eliminate secondary pressure surges caused by rapid closures.

Green Polymeric Coatings

Adopting bio-based, zero-VOC powder epoxies that offer superior resistance to chemicals and aggressive media, while meeting global potable water standards like WRAS.

KR Valve Design and Engineering Office

China Factory 4.0: Supply Chain Resilience & Efficiency

Our modern manufacturing facility utilizes automated casting lines, CNC machining stations, and ERP-controlled workflows. This enables us to consistently maintain structural tolerances while maintaining competitive production schedules.

Through robust raw material sourcing, automated inventory management, and integrated manufacturing lines, we shield our clients from shipping delays and market volatility. We offer reliable OEM delivery times and transparent cost management.

Supply Chain Standard: All raw castings undergo chemical composition spectrometry and physical stress analysis before machining, ensuring compliance with international ASTM and EN specifications.

R&D, Production, and Quality Control

Our systematic workflow ensures that every valve conforms to design parameters and arrives at your facility on time.

Design and Engineering department

Design & Innovation

Our dedicated R&D department drives continuous product development. Utilizing modern testing labs, our engineers constantly improve flow geometry and overall structural reliability.

Production Assembly Line

Precision Production

Operating under ISO-9001 quality guidelines, we use over 30 specialized production machines. Our inventory schedules are updated monthly to ensure prompt order fulfillment.

Quality Testing and Valve Inspection

Strict Inspection

Our testing department checks 100% of finished valves. We perform hydrostatic tests on the shell and seat, verifying dimensional tolerances and appearance to guarantee zero-leakage performance.

About KR Valve Group

KR possesses over 20 years of experience manufacturing standard and non-standard industrial valves. We supply an extensive range of over 500 valve designs, including butterfly, gate, check, and water control valves, along with complementary pipe accessories.

We believe in establishing collaborative partnerships with our clients. By focusing on both product quality and reliable technical support, we help secure long-term success for global engineering networks.

Today, our products are exported to over 50 countries and regions in Europe, Asia, Africa, and Oceania. We look forward to cooperating with your team and providing robust flow control solutions for your next project.

500+
Valve Designs Offered
50+
Countries Reached
20+
Years Experience

Our Global Service Advantages

A comprehensive overview of the manufacturing capabilities, logistics support, and quality controls that support the KR brand.

Brand & OEM Services

We manufacture under our independent KR brand and provide comprehensive OEM services, establishing long-term partnerships with leading engineering firms.

Advanced Manufacturing

Our workshop is equipped with 15 machining stations and dedicated assembly lines, operated by experienced technical specialists.

Extensive Product Range

We manage 20 distinct valve series encompassing over 500 individual models. We supply international standard valves as well as custom fabrications.

Competitive Pricing

By managing our manufacturing processes directly, from casting inspection to assembly, we optimize costs while maintaining high quality.

Comprehensive Support

We provide professional consulting services during both pre-sales planning and post-installation support to keep your pipelines running smoothly.

Production Videos

Get a direct look at our manufacturing facility, assembly lines, and high-pressure test stands.

KR Valve Production Facility Video
KR Valve Hydrostatic Pressure Testing Video

Procurement Insights for Global Enterprise Operations

Evaluating design standards, material certifications, and key indicators to simplify your sourcing process.

When sourcing double-port air evacuation valves for large-scale infrastructure, global engineering firms prioritize compatibility, safety certifications, and supply chain transparency:

  • Standards Compliance: Ensure all valves align with regional criteria such as EN 1074-4, AWWA C512, or JIS standards, guaranteeing standard connection dimensions.
  • Material Certification: Components in contact with drinking water should carry WRAS, NSF61, or equivalent approvals to verify sanitary safety.
  • Traceable Testing: Require manufacturer-issued pressure test reports (shell and seat) linked directly to the valve's casting heat number.
  • Optimized Shipping: Partner with suppliers that maintain buffer stocks and provide clear manufacturing timelines to align with construction schedules.

Global Project Success Stories

Our products are deployed in critical municipal, chemical, and energy projects worldwide.

Dam Project at Chile

Water Control Valves for Chile Dam Project

KR supplied a complete package of specialized water control valves to assist with high-pressure reservoir management in Chile.

Waterworks at Italy

Large-Diameter Valves for Italian Municipal Waterworks

Delivered large-bore butterfly and check valves to support municipal drinking water distribution networks in Italy.

Sludge Plant at Indonesia

Corrosion-Resistant Valves for Indonesian Sludge Plant

Supplied resilient gate and butterfly valves to handle corrosive industrial sludge and wastewater treatment processes.

Chemical Plant at Vietnam

Alloy Valves for Chemical Processing in Vietnam

Provided corrosion-resistant flow control valves to ensure safe operation in highly acidic chemical environments.

Natural Gas Project at Russia

High-Pressure Valves for Gas Transmission in Russia

Supplied heavy-duty ball and gate valves to maintain reliable sealing in low-temperature gas pipelines.

Sewage Treatment Project at Brazil

Water Control Systems for Brazilian Treatment Plant

Provided automated hydraulic control valves to regulate fluid levels and flow distribution in sewage treatment reservoirs.

Explore Our Core Valve Series

A comprehensive portfolio of flow control equipment engineered to meet international specifications.

Product Series Overview

Butterfly Valves

Includes concentric wafer, lugged, and double-eccentric models. Features durable vulcanized seats, low operational torque, and reliable isolation performance.

Gate Valves

Resilient-seated gate designs (DIN F4/F5, BS5163) and metal-seated sluice valves. Engineered with smooth waterways to minimize pressure drops.

Check Valves

Dual-plate wafer designs, swing check configurations, and ball-type non-return valves. Provides fast closure to prevent backflow and water hammer.

Water Control Valves

Diaphragm-operated hydraulic control systems, including pressure reducing (200X), float control (100X), and quick-closing relief valves.

Double Port Air Valve FAQ

Common technical questions answered by our engineering specialists to assist with planning your system layout.

How does a double port air valve differ from a single port air valve?

A single-port valve generally targets one main task: either venting large volumes of air during pipe filling or slowly releasing micro-air pockets during operation. A double port air valve combines both functions, employing a large kinetic orifice for bulk air intake/exhaust and a small automatic orifice for continuous micro-venting under operating pressures.

What are the recommended installation locations along a pipeline?

They should be installed at local high points, points of slope transition, at regular spacing along long flat pipeline sections (typically every 500 to 1000 meters), and near system pumps or isolation valves.

How do you prevent water leakage during high-pressure operation?

We use precision-machined, lightweight float assemblies coated in resilient EPDM rubber. As liquid fills the valve chamber, the float rises to seal securely against the EPDM seat, maintaining zero-leakage performance.

Can these valves be used in sewage or wastewater lines?

Yes, but standard clean-water air valves are prone to clogging in sewage applications. Wastewater projects require our specialized wastewater air valves, which feature elongated bodies and sloped profiles to prevent solids from contacting the sealing seat.

What casting materials do you offer for harsh or marine environments?

For marine or high-salinity applications, we provide valve bodies cast in CF8 (SS304), CF8M (SS316), or duplex stainless steels, which offer excellent resistance to aggressive media and corrosion.

What is the standard lead time for OEM double port air valve orders?

Standard sizes (DN50 to DN300) are typically dispatched within 30 to 45 days. Lead times for custom configurations depend on material requirements and casting availability, which are coordinated during project planning.

Do you provide pressure testing documentation with shipments?

Yes, every valve order is shipped with detailed material test reports (MTR) and hydrostatic test certifications confirming compliance with EN 1074-4 and ISO 5208.

How do double-port air valves protect pipelines from collapsing?

If a pump stops or a pipe breaks, the water inside flows downhill quickly, creating a vacuum. The kinetic float drops immediately, opening a large passage that pulls in outside air to equalize pressure and protect the pipe structure.